Environmental stewardship is a science at Harmony Beef

Canada’s beef producers care about the environment – after all, their livelihoods depend on the health of the land where they work. Through ongoing research, innovation and best practices, they constantly strive to minimize their impact.

In parts 1 and 2 of our series on Harmony Beef, we showcased the food safety and animal care innovations practised at the new beef processing plant north of Calgary. The plant’s environmental stewardship systems are also leading edge.

“We aren’t just in the business of producing beef,” said marketing director, Cam Daniels. “We want to create the most value and show exceptional regard for everything that is touched along the way.”

Sustainability practices at the plant include:

    • Cattle waste is collected, dried, composted and turned into fertilizer.
    • Packaging is eco-friendly.
    • Waste heat from the refrigeration units is captured and used to warm the floors and barn.
    • A recycling program ensures all waste is managed responsibly.
    • More than 94 per cent of the water used is recycled.

An industry leading water treatment facility

During the plant’s design, owner Rich Vesta traveled to Holland to purchase a state-of-the-art water treatment system. Installed by a Calgary-based company, the system cleans the waste water to a standard higher than Canadian drinking water standards.

Water used in production processes and equipment cleaning comes from the water treatment system, reducing water usage at the plant by more than 96 per cent. That’s a reduction from 500,000 gallons per day to 18,000 gallons per day.

Water treatment system at Harmony Beef“We’re very proud of our water treatment plant because it demonstrates our high technology and our commitment to environmental stewardship,” said Cam.

Check out the other two posts on Harmony Beef: ‘How a beef plant is setting a new standard in food safety’ and ‘How respect for the animals that feed us aligns with beef cattle production’.

How respect for the animals that feed us aligns with beef cattle production

Last week on this blog, we learned about the food safety innovations at Harmony Beef’s new processing plant. This week we’re exploring the new standards of animal care being practised at the plant.

We visited the plant and spoke with Harmony’s director of marketing, Cam Daniels to learn more. “One of the most important things in our business – and this came right from the owners – is that we must respect the animals that feed us,” said Cam. “They are treated with respect and dignity for the entire time they are with us.”

Warm dry barns keep the animals relaxed and calm

The high standards of animal care at Harmony Beef start with a covered, temperature controlled barn. Some of the barn’s features include:

    • A water vapour management system that keeps the barn comfortably dry at all times, and helps eliminate odours
    • Heated, slip-resistant floors that are well-drained so they remain dry and clean
    • Access to clean, fresh drinking water at all times, in every pen

“Animals that come in together are always kept together, to minimize the stress of new surroundings”, said Cam. “And we don’t keep any animals overnight – we only take in as many as we can process that day. It’s all part of keeping them as relaxed and calm as possible while they’re here.”

How a cow’s natural movement helps minimize stress

At Harmony Beef, the corral that brings the animals up to the harvest box follows a serpentine shape. “It’s influenced by the work of Dr Temple Grandin,” said Cam. “Cattle naturally tend to walk in an ’s’ and by allowing them to follow a natural pattern, it helps keep them moving, while also keeping them calm.

As the cattle move along the corral, they are gently nudged with paddles, rather than electric prods. A doorway allows only one animal at a time into the harvest box, ensuring the other animals stay relaxed until the end.

Better animal care leads to higher quality

Aside from the fact that treating animals well is the right thing to do, there is also a very practical reason why animal welfare matters. Glycogen in the muscles of relaxed animals is converted into lactic acid, which is necessary to produce tasty, tender meat. Stress causes the glycogen to be depleted, and the meat tends to be darker, dryer and less tender. So meat from a relaxed, calm animal is of a higher quality.

Check out last week’s post to find out how Harmony Beef is setting new standards in food safety. And stay tuned for an upcoming post in which we will learn about the lengths to which they have gone to minimize their impact on the environment.

How a beef plant is setting a new standard in food safety

A beef processing plant which opened this year just north of Calgary is setting new industry standards for food safety, animal care and environmental stewardship.

This week, we’re exploring the food safety innovations introduced at Harmony Beef, which opened in Balzac, AB., in February 2017.

Hazard analysis and critical control points

The management team at Harmony Beef is committed to meeting or exceeding the stringent requirements of the Canadian Food Inspection Agency’s Food Safety Enhancement Program.

One of the cornerstones of the program is HACCP System (Hazard Analysis and Critical Control Points), a systematic approach to food safety that helps prevent, find and correct hazards throughout the production process.

At Harmony:

    • The plant and production protocols have been designed to meet European standards, which exceed those in North America.
    • Temperature control and air flow systems in the building were designed to control any potential microbial growth and prevent contamination.
    • Critical control points, where inspections and interventions take place, include everything from slaughter to packaging.
    • Supervisory and food safety personnel have the authority to enforce compliance with food safety systems on anyone entering and/or working in the facility.
    • All water used in the plant is treated, and the outflow exceeds Canadian drinking water standards.

Opening up a world of opportunity

Because the new plant demonstrably complies with European food safety standards, it provides the opportunity to increase our trade with EU countries.

International trade is crucial to the growth and sustainability of the beef industry, and to the contribution it makes to the Canadian economy. But, as you can learn in the blog post, Canadian beef in demand: feeding the European market and why it matters, Canada does not meet its tariff-free quota for beef exports to Europe. In the post, feedlot operator Jason Hagel says processing plants in Alberta tend to focus on the U.S. market, leaving the European market under-served.

You can read about another international trade issue concerning Canada’s beef producers in Canadian beef trade with China takes a serious blow.

In upcoming weeks, we will explore the high standards of animal care, including low-stress handling, and the environmental innovations introduced at the Harmony plant.

4 things you should know about beef production and the environment

Canadians care about the environment, and want the facts. When it comes to the beef industry, it’s easy to find information about the environmental impacts of beef production, such as greenhouse gas emissions (GHG) from the digestive processes of cows. But it can be hard for Canadians to find balanced information – to learn, for instance, that beef production can also be good for the environment in a variety of ways.

Here are four ways beef production benefits the environment:

  1. Much of the land used for grazing cattle is unsuitable for crop production – for instance because it is too hilly, too stony, too boggy or too dry.
  2. Grasslands help maintain watersheds, sequester carbon, prevent erosion and support biodiversity.
  3. Much of the grain used by feedlots is not of a high enough quality for human consumption.
  4. Feedlots are able to use otherwise wasted by-products, such as waste from grain ethanol plants.

To help explain the environmental impact of the Canadian beef industry, Beef Advocacy Canada produced the following video which shows how beef production can actually be good for the environment:

As you can see, protecting the environment is a top priority for Canada’s beef producers. But there’s always more that can be done.

Striving for improvement

To find out how the beef industry is working to improve its environmental impacts, we spoke with Reynold Bergen, science director at the Beef Cattle Research Council. Reynold explained that the development and adoption of new production technologies, more efficient feeds and improved animal care has benefited people, cattle and the environment.

“Raising a kilogram of Canadian beef today generates 15 per cent less greenhouse gas than 30 years ago,” said Reynold. “We can also produce as much beef as we did 30 years ago using 29 per cent fewer cattle, and using 24 per cent less land.”

Check out the ways our members make environmental stewardship a priority in ‘How Alberta’s cattle feeders are helping protect the environment’, ‘Taking the heat off meat: the truth about GHG emissions’ and ‘The beef industry and sustainability: how are we doing and where could we improve?’